Qweet,
IT is happening with even the original xteam.viv from the original CD..
Aghh, that really sucks!!!

The only reason I made that suggestion is one time i was making a jersey and I stole the letters from another team, and they turned out all scrambled...
but whilst you are on the topic
can you give me any hints or pointers regarding working with layers when creating jerseys ??
I am desperately trying...but suck royally. i dont want my adobe photoshop to go to waste ;>)
Well I'm using PSP, but anyway...
I'm not sure exactly what your question is. What do you mean layers (sorry, im more of a programmer than gfx designer

) I am not sure how editing numbers works, what I did for my almonte jersey (see my avatar) was take the numbers from the chicago bulls. They resembled my numbers and worked well in the game. I also believe there was a post somewhere that talked about editing jersey numbers...
I hope I haven't totally missed the point of your question, if you can rephrase it maybe I will be able to help...
and BTW awesome job on your installer
Thanks!
I included a small tutorial in the PDK version that mentions how to use the JI to make self installing jerseys... but I am planning on writing a tutorial that shows how to make a jersey patch from scratch soon.